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500e Manuals AND Addendums (How To Buy, Protect, Charge, Drive, Store, Fix if Dead)

119K views 19 replies 9 participants last post by  AbeFM  
#1 · (Edited)
Based on analyzing every forum failure report since mid-2015, my results are published on my Google Drive:

Electric Tire Shredder 500e Website Map (Click Here), or see red links below...

A 2013 500e has been my ONLY vehicle since 2015, so I've been monitoring this forum very closely because I can't afford to replace the car or even pay to fix it.

SUPER-helpful forum members have submitted many useful reports, even if they were pretty embarrassing, allowing me to compile all this data.

Link to folder with all files below, plus more (click here)

  1. ABOUT ME & THESE FILES
  2. AVOID REALLY KILLING IT: USE SURGE PROTECTION! GO TO 100% PERIODICALLY! UNPLUG HV FUSE FOR STORAGE!
  3. AVOID STALLING !!
  4. Back Seat Fuse: Easy mistake kills the car (insert ONLY with handle vertical)
  5. Breakdown Avoidance !
  6. Buying One (Pre-Purchase Checklist)
  7. CHARGE to 100% to AVOID PREMATURE RANGE LOSS !!!
  8. Charge at Double Speed for $8-$20
  9. Extension Cord Choices
  10. Estimate Main Battery Capacity for ~$8
    1. Mine has 94.4% MINIMUM after TWELVE YEARS!!! (click here for my test results)
  11. Fix a 500e:
    1. Cause/Cure List
    2. Charge-Only Failure
    3. Coolant Bubble Removal
    4. EASY DIY Dead Fix & Warning Erase
      1. Dead/Warning Fix in “Flow-Chart” Format
    5. Flashing Odometer can make it DIE WHILE DRIVING!
      1. Flashing Odo Fix 20 Clicks in Windows App
    6. Grabby Brakes @7-6mph Smoothed out for ~$100
    7. Diagnosis & Repair Options if Easy DIY Fails
      1. #1 Component Failure: On-Board Charger 1-hr DIY with 1 socket & 2 screwdrivers
    8. Diagnostic & Service Files from FIAT: TO SEE FULL FILE NAMES THERE, HOVER THE CURSOR!
    9. Loss Of Isolation ("Loi") Test Sequence
    10. Service Centers & “Stealership Hall of Shame” Blacklist
  12. "Miles Range" Gauge Inaccuracy
  13. MYTH-BUSTERS - No Charger Needed for 26,000 miles/year!, Better Range on Highway! Vent Air w/o Heat or A/C, etc.
  14. OBD Made Easy (On Board Diagnostics)
    1. App Comparison Chart & download links: AlfaOBD vs MultiEcuScan.NET vs BPCM500e ”Jafa” vs CarScanner.INFO
    2. Jafa app Download, 5-Step All-Module Connect&Clear, 5-Click Imbalance Check, 6-Click PIM/BPCM Check, 2-Click Recall Check
    3. AlfaOBD Android ~72-Step All-Module Connect&Clear, 8-Click Imbalance Check
    4. AlfaOBD Modules & Active Diagnostics Functions List
      1. AlfaOBD “Primary” & “Yellow Adaper” Module List
    5. AlfaOBD Windows ~72-Step All-Module Connect&Clear, 8-Click Imbalance Check, Scan, View, Search
    6. Log Viewing/Searching on Android
    7. Owners’ Fault Codes & Their Solutions
    8. Pack Data from Full Discharges
    9. System Status Scans of Working Car (to compare to yours)
    10. Yellow Adapter Sources
  15. Owner’s Manuals, Complete with Original Errors: 2013, 2014, 2015, 2016, 2017, 2018, 2019, 2022(EU), 2024(US)
  16. Phone Pairing 2013-to-2015: Use Steering Wheel Buttons
  17. Recall List
  18. Regain "Lost" Range for Free
  19. STORAGE CAN KILL IT ! CHARGE FULLY & REMOVE HV FUSE! (click here for details).
 
#2 · (Edited)
MYTH-BUSTERS:

A:
NEARLY NOBODY NEEDS TO BUY A CHARGER !

Range is about 250% of the US average daily drive*
, which fully recharges in 4 hours, or fully recharges from DEAD, overnight, with the stock cord in any 240V outlet, like you'd need anyway for a faster charger. Click here for adapters as cheap as $8. You can also use an auto-switching splitter in a dryer outlet.

* For longer trips you can either just drive to the airport, or borrow or rent a longer-range &/or faster-charging car, with some of your fuel savings. I stole that idea from Fiat, who originally offered free rentals with 500e purchase.

B: MOST PEOPLE ONLY NEED A STANDARD WALL OUTLET, since it fully recharges a US-average daily drive overnight or at work. It adds 40 miles in just 8 hours of sleep OR work. 50 miles or more if you have dinner & breakfast at home.

C: A proper extension cord works. Click here for how to choose the right extension.

D: Range at steady 55mph is better than stop-&-go city traffic averaging 25mph.
There's NO brake regeneration below 7mph.

E: ONE-way hills kill range, but if you can make it to the top, TWO-WAY hills (up AND down) make very little difference as long as you don't have to brake below 7mph coming down.

F: Cold kills range even with heat off, but it really helps to pre-heat it while plugged in. Seat heaters use about one 10th as much power as cabin heat.

G: You can get cool ambient air inside without power-robbing A/C: Just tap any lit button in the left HVAC cluster (Auto, A/C, Recirculate, Off) until they're all off, including the Off light. Then set the temp to "LO" & you can crank the fan with far less power than A/C uses.
 
#4 ·
The US Bureau of Transportation Statistics' American Travel Survey:


ga2500ev
 
#9 ·
"The "Miles Range" Gauge can read so high OR low that it's not even worth looking at, except for a laugh. That's because it assumes the virtually-impossible situation of driving conditions the EXACT same as the last 10 miles, all the way until it's dead."

This particular, nefarious, feature may be actionable as a class for all owners. It is the equivalent of odometer fraud, as it sets up an unsophisticated purchaser for fraud by the seller, by gaming usage. It also "hides" the battery condition from an owner, thereby delaying a warranty battery claim until the time has run.
In fact a warning should be displayed on starting the vehicle, that it can't be relied upon at all.


Electric cars are unique, in that battery condition can total the vehicle, whereas mileage really does not matter.

Comments?
 
#10 ·
Ya, I have a few comments, as usual ;).

It also "hides" the battery condition
Good point, but unfortunately 500e battery condition is always hidden. The only way to check is to charge to 100% a few times to balance the cells, & then:
  • Discharge to 30% & use AlfaOBD check for a weak cell.
  • Discharge until it won't drive, & then see how many kWh a full charge takes, to check capacity.
delaying a warranty battery claim until the time has run.
Good point again, but again unfortunately the 500e warranty only covers total battery failure, not bad condition.

Electric cars are unique, in that battery condition can total the vehicle, whereas mileage really does not matter.
I agree that a 500e might not be considered totaled even if it had mileage-failure of tires & shocks & CV joints & wheel bearings & window mechanisms & hatch struts & 12V battery & ambient temp sensor*, etc.

However, it also might not be considered totaled if poor battery condition just reduces its range to that of other brand new 1st-gen EVs like a Leaf or Smart. That's the worst I've heard of happening to a 500e. So far, every "dead" battery report I've seen was resurrected to at least that point, with a lot of labor but very little cost.

* Unless those are failing just from age alone.
 
#13 ·
Here's a copy of the current links menu, alphabetical (except OBD is ~sequential):
Hey, thanks for all the time you've spent collating all this 500e information! I just bought my first one used and have found all of this information so helpful!

Regarding the U69 update...I assume it is important to get it but this first section says not to get it (I think a typo):
It’s Scary-Easy to REALLY Kill a 500e

While this second section says to get it:
Breakdown Avoidance

I just wanted to make sure before I got it.

Thanks again
 
#14 ·
GET U69!

"Don't get U69" is under "how to kill it" !

Even more important, get surge protection.

Please use the link below, which is more up to date.

As a new owner, breakdown prevention is likely the most important part, which is currently item 6 here:

Site Map: 500e 1st-gen by Electric Tire Shredder.

& welcome to the group!